100 Hour and Annual Condition Inspections

Instructions pertaining to 100 hour and annual condition inspections, as well as line maintenance, are contained in the corresponding Maintenance and Inspection Procedures Manuals published by Flight Design for each model of aircraft.

Copies may be obtained by writing:
Flight Design USA
P.O. Box 325
South Woodstock, CT 06267

Or email airworthiness@flightdesignusa.com

Continued Airworthiness Support

In a manner similar to Airworthiness Directives and Service Bulletins that are issued for aircraft certificated in other categories, Flight Design issues Safety Directives (also known as Notices). These are notifications of corrective actions determined by Flight Design in response to a reported safety of flight or service difficulty issue.

The content and format is determined by applicable Federal Aviation Regulations as well as ASTM standards for “Notice of Corrective Action” and “Operational Risk Assessment Procedure”.

CT Safety Directives

There are three types of Safety Directive:

Service Notification: For notifications that do not necessarily recommend future action but are primarily for promulgation of continued airworthiness information.
Service Bulletin: For notifications that do not require immediate action but do recommend future action.
Safety Alert: For notifications that require immediate action.

Note: Flight Design does not use notices of corrective action (Safety Directives) to promote or make mandatory non-safety of flight related equipment upgrades or additions.

Title
Type
Model
Download
Date
Fuel Filter Exchange
Service Bulletin
sb-astm-ct2k-04
sb-astm-ctls-01
sb-astm-ctsw-06
CT2K, CTSW, CTLS
Download (PDF 420KB)
2009/06/09
Rudder Centering Fork – Control Stop Replacement
Service Bulletin
sb-astm-ctls-02
CTLS
Download (PDF 296KB)
2009/11/30
Rudder Centering Fork – Control Stop Replacement
Service Bulletin
sb-astm-ctls-03
CTLS
Dwonload (PDF 316 KB)
2009/11/30
Stabilizer Rear Wall
Service Bulletin
sb-astm-ctsw-07
CTSW
Download (PDF 64KB)
Packing Instructions
2009/11/20
Information on Usage of Ethanol Blended Fuel
Service Notification
SN-ASTM-CT__-06
SN-ASTM-CT2k-08
SN-ASTM-CTSW-05
SN-ASTM-CTLS-01
CT2K, CTSW, CTLS
Dwonload (PDF 24KB)
2008/09/22
Rohacell® foam core
SAFETY DIRECTIVE No.1
CT, CT2K, CTSW
Download (PDF 104KB)
2006/01/01
Engine coolant
SAFETY DIRECTIVE No.2
CT, CT2K, CTSW
Download (PDF 104KB)
2009/12/09
Coolant Hose Cracking
Service Notification
SN-ASTM-CT2k-03
CT2K
Download (PDF 48KB)
2008/10/15
Coolant Hose Chafing
Service Notification
SN-ASTM-CT_-03
SN-ASTM-CT2k-04
CT, CT2K
Download (PDF 96KB)
2008/10/15
Upper Rudder Hinge
Service Notification
SN-ASTM-CT_-04
SN-ASTM-CT2k-05
SN-ASTM-CTSW-03
CT, CT2K, CTSW
Download (PDF 88KB)
2008/10/15
Aileron Bracket
Service Notification
SN-ASTM-CT_-05
SN-ASTM-CT2k-06
CT, CT2K
Download (PDF 88KB)
Engine Mount Bolts
SAFETY DIRECTIVE No.8
CT, CT2K, CTSW
Download (PDF 140KB)
2006/01/01
Radiator Isolator Mounts
SAFETY DIRECTIVE No.9
T, CT2K, CTSW
Download (PDF 104KB)
2006/01/01
Landing Gear
SAFETY DIRECTIVE No.10
CT, CT2K, CTSW
Download (PDF 104KB)
2005/12/15
Servo Tab Hinge Enhancement
Service Bulletin
SB-ASTM-CTSW-03
CTSW
download (PDF 88KB)
2005/12/15
Maintenance Inspection Intervals
Service Notification
SN-ASTM-CT2k-07
SN-ASTM-CTSW-04
CT2K, CTSW
Download (PDF 104KB)
2005/12/15
Fuel Filter
Service Bulletin
SB-ASTM-CTSW-04
CTSW
Download (PDF 180KB)
2005/12/15
Servo Tab Spring
Safety Alert
SA-ASTM-CTSW-02
CTSW
Download (PDF 1.1MB)
Directions
2005/12/15
Trim Tab Reinforcement
SAFETY DIRECTIVE No.15
Revision 1
CTSW
Download (PDF 736KB)
Directions
2007/06/29
Rotax Service Bulletins

Be the First to Know. Everything the Rotax Owner/Operator needs to know can be found at the Rotax Owner Assistance Network Network (ROAN) website, Rotax-Owner.com.
Title
Type
Model
Download
Date
Replacement of fuel pump
Service Bulletin
SB-912-053UL
ROTAX ENGINE
TYPE 912 (SERIES)
Download (PDF 64 KB)
Replacement Procedure (PDF 316 KB)
2007/04/13
Inspect for tight fit of oil filter
Service Bulletin
SB-912-055 UL
SB-914-036 UL
ROTAX ENGINE
TYPE 912 AND 914 (SERIES)
Download (PDF 152 KB)
2007/08/31
Replacement of the propeller gear box
Service Bulletin
SB-912-056 UL
SB-914-038 UL
ROTAX® ENGINES
TYPE 912/914 (SERIES)
Download (PDF 96 KB)
2008/01/09
Checking or replacement of flexible fuel line
Service Bulletin
SB-912-054 UL
ROTAX ENGINE
TYPE 912 (SERIES)
Download (PDF 752 KB)
2007/05/29
BRS Service Bulletins

Title
Type
Model
Download
Date
BRS-600 Pick-up Collar Support Replacement
Service Bulletin
SB 07-03
All BRS systems that use a BRS-600
Download (PDF 424 KB)
2007/8/27
BRS Activation Handle Inspection & Rework
Service Bulletin
SB 07-05
All Flight Design CT aircraft
Download(PDF 540 KB)
Download Instructions (PDF 152 KB)
2007/8/24